Archives for the month of: August, 2019

The owners of this grand estate in Essex County, Massachusetts installed several Bomanite systems throughout their property. The estate contains an indoor swimming pool, BBQ house, several patios and courtyards, a Barn and two garages, plus a full indoor basketball court that doubles as a Hockey Rink.

Essex County Estate Installs Bomanite Grasscrete and Bomanite Toppings Systems by Premier Concrete Construction, LLCBomanite Licensee, Premier Concrete Construction, LLC was contacted by the owner to provide a solution to a badly poured concrete garage foundation. Premier Concrete Construction remedied the garage issue, and then installed the Bomanite Broadcast Flake Toppings System in a salt and pepper finish for two separate garage units combining a total of approx. 2,700 sq. ft.

Essex County Estate places Bomanite Topping system Broadcast Flake in two large residential garages for low maintenance and designThe homeowner wanted a durable flooring surface for luxury as well as off-road vehicles. Bomanite Broadcast Flake floors are multi-colored flakes encapsulated in high performance, two-component primer, body and top coats that give an architectural design and at the same time create a protective flooring system for long term use wear and tear. The Bomanite Broadcast Flake System utilizes Bomanite Florspartic 100 to create a highly durable, low maintenance surface and provides superior chemical resistance including gasoline, oil and de-icing salts.

Essex County Estate places Bomanite Topping system Broadcast Flake for two large garages for low maintenanceThe Bomanite Broadcast Flake System contains zero VOC’s and is a fast track flooring system that can be applied over prepared concrete and suitable cementitious toppings to form a seamless surface ideal for residential and light commercial applications such as garage floors, basements, indoor recreational facilities, schools and light manufacturing.

Various graphic designs or patterns, such as logos, family crests, homeowners’ initials, favorite sporting team emblems may be incorporated into a Bomanite Broadcast Flake System. Flake color blends are available in several sizes and custom flake colors such as metallic and fluorescent shades, glow in the dark and silver sparkle deliver unlimited creativity.

The Partially Concealed Grasscrete system provides a cobblestone decorative designed driveway for this Essex County EstateAfter working with Premier Concrete on the garage project and reviewing additional needs, the homeowner acquired Premier Concrete’s services for a Bomanite Pervious Concrete System. The homeowner wanted a pervious cobblestone driveway for the tradesmen estate entrance. The driveway needed to reflect the exterior design of the home and be able to handle storm water runoff.

Bomanite Grasscrete is the green alternative to standard concrete surfaces providing a variety of landscape solutions while maintaining a sustainable green product design used for emergency access lanes, delivery access routes, overflow parking areas, and for intermittent drainage channels that help prevent erosion.

Bomanite Pervious Concrete helps with Stormwater management for this Essex County EstateGrasscrete has been used as an exposed utilitarian product for functional applications and as a concealed system with vegetation such as grass or native ground cover installed over the concrete allowing consumers to mitigate drainage issues while maintaining strong structural integrity for some of the heaviest vehicles to operate unencumbered. The Partially Concealed Grasscrete System provides the differential spacing you see with cobblestones giving the homeowner the look desired.

Bomanite Pervious Concrete helps with Stormwater management for this Essex County EstateThe Grasscrete single-use molded pulp formers were shaped and laid on the sub grade at approx. 1,300 sq. ft. to create the access for the service vehicles. Concrete was poured and placed over the formers and then voids were opened after the concrete hardened, allowing for grass to be planted.  Grasscrete offers the ability to provide year-round access for a variety of applications requiring structural paving surfaces without compromising the aesthetics of the exterior landscaping.

Premier Concrete Construction received Silver Awards for both the Best Bomanite Grasscrete Project and Best Bomanite Toppings Project.

The office complexes at 16845 Von Karman Ave, Irvine California received an emergency vehicle access area that uses the Bomanite Grasscrete System. Bomanite Licensed contractor, T.B. Penick & Sons, Inc. worked with Wolcott Architecture to select the sustainable pervious concrete system that would work best with the intended use for the commercial development property.

Bomanite Grasscrete Partially Concealed Pervious Concrete System is Installed by TB Penick as an Emergency Vehicle Access for Office Complex in Irvine CaliforniaThe Partially Concealed Grasscrete System is engineered to provide long-term durability, low maintenance and structural strength. Access around or to buildings for fire trucks or other emergency vehicles are typically concealed with grass and defined with curbs, bollards or landscaping to complement the design of the structures and walkways. The Partially concealed Grasscrete emergency fire truck lane creates a walkway between buildings providing greenspace for employees.

Bomanite Grasscrete Partially Concealed Pervious Concrete System is Installed by TB Penick as an Emergency Vehicle Access for Office Complex in Irvine CaliforniaGrasscrete, pervious concrete, constructed with one time use formers is time proven. Because of its structural integrity and continuous reinforcing, Grasscrete is not subject to the differential settlement that can occur with precast blocks and thin plastic products. The combination of concrete, steel and aggregate interlock ensures that Grasscrete can bear isolated loads; such as downriggers placed in an emergency situation with no support blocks. The robustness of the system minimizes the potential for failure during critical use.

Bomanite Grasscrete Partially Concealed Pervious Concrete System is Installed by TB Penick as an Emergency Vehicle Access for Office Complex in Irvine CaliforniaThe sustainable Grasscrete Molded Pulp Former System, used for the office complex project, has been engineered and field proven to bear the continuous weight of up to 114,000 pound vehicles along with such customized applications as military tank use or light speed rail track access– even when the sub-base becomes saturated making this ideal for this Emergency Access area.

Bomanite Licensee, Beyond Concrete, was called upon to help with the Landscape Architects street design for the new World Trade Center Tower Two. The plan called for a street design with sitting area located between the two towers, connecting the next to be constructed Tower Two, and the newly finished Tower One.

Two World Trade Center connects with One World Trade Center using Bomanite Exposed Aggregate Alloy Systems for the decorative street design and sitting area installed by Beyond ConcreteBeing that this project was the World Trade Center rebuild security was top notch during the installation. Working at the site required daily security passes for all Beyond Concrete’s crew members. It took as much as two hours each day to go through the security checks, lunch breaks required the General Contractor, Posillico Civil, Inc. to provide an escort so the Beyond Concrete team could return to the work area.

The theme of the design was to have the overall tone set in the gray family, starting from light gray at the building line and transitioning to dark gray by the street area. The project design consisted of approximately 7200 sq. ft. of 7” thick, epoxy reinforced concrete, poured in five twelve-foot-wide strips, each strip approximately 120 feet long. The 12 ft. wide strips were divided into 12’ x 12’ squares and saw cut into 3’ x 6’ rectangles for dimension and style.

Two World Trade Center connects with One World Trade Center using Bomanite Exposed Aggregate Alloy Systems for the decorative street design and sitting area installed by Beyond ConcreteThe World Trade Center Tower project required multiple samples and conversations with the architect given the complexity of design and the various pour thicknesses the site dictated. The original request was for the Bomanite Exposed Aggregate Sandscape Texture System in five different shades of gray to be installed in sequence, exposing local sands within the integrally colored concrete.

It was determined that in order to have a consistent appearance there needed to be two processes used on site to accommodate the conditions that both resulted in the same finish. A bonded overlay for thinner sections and an unbonded topping slab for thicker. Once the process was determined and the architect saw the more decorative Bomanite Alloy finishes, the decision to use the Bomanite Exposed Aggregate Alloy System was clearly the best choice.

Some sections of the installation required priming and a mortar bed that was slurry overlayed with Bomanite Alloy Color Hardener. The standard areas used conventional concrete with the Bomanite Alloy Color Hardener applied in a traditional dry-shake fashion. All areas received the same final finishing and exposure of the fine reflective aggregates contained within the Alloy.  The color started with Bomanite Nickel Gray Alloy and progressed towards the street with Shale Gray, Castle Gray, Coal Gray and ended with Cobblestone Gray.

Beyond Concrete achieved the Architects vision with the best Bomanite Decorative Concrete System and in conjunction provided a low-maintenance, high wear resistant, architectural concrete finish for the 2 World Trade Center Tower Street Design. For their outstanding work, Beyond Concrete received the 2018 Best Bomanite Exposed Aggregate Project Bronze Award. Bomanite Decorative Concrete at its finest!

Two World Trade Center connects with One World Trade Center using Bomanite Exposed Aggregate Alloy Systems for the decorative street design and sitting area installed by Beyond ConcreteTwo World Trade Center connects with One World Trade Center using Bomanite Exposed Aggregate Alloy Systems for the decorative street design and sitting area installed by Beyond ConcreteTwo World Trade Center connects with One World Trade Center using Bomanite Exposed Aggregate Alloy Systems for the decorative street design and sitting area installed by Beyond Concrete