Midwest Transplant Memorial Plaza Contains Concentric Circles

Since 1973, the Midwest Transplant Network (MTN) has been instrumental in connecting lives across Kansas and western Missouri.  Working as a not-for-profit organ procurement organization (OPO) that is federally certified, MTN collaborates with organ, eye, and tissue donors and their families, along with hospitals and various professional partners.  Their efforts are aimed at extending legacies, offering hope, and saving lives.  Notably, MTN is ranked within the top 10% of OPOs in the United States.  Obviously, these can be very traumatic and stressful times for patients and families.  MTN needed a Memorial Plaza that provides a space for families to honor the donor heroes and the gift of donation.  McCownGordon, the main contractors on the project, and Hoefer Welker, the Project Designer chose Bomanite Licensee Musselman & Hall Contractors to install the decorative concrete plaza.

Project Specs Not Size Dictate Difficulty

The choice of Bomanite Exposed Aggregate Systems was a perfect project decision.  Though relatively small in size at 740 SF, the project had a number of elements that made it complex.  The project featured Bomanite Sandscape® Texture with concentric, overlapping sandblasted rings to achieve a variance in color and texture.  The memorial plaza includes a sculpture foundation and a small water feature in the center of the plaza.  Along the plaza’s perimeter, five decorative concrete benches are strategically placed to provide a comfortable resting spot for families who spend time here.

Musselman & Hall concrete craftsmen were concerned about achieving the distinct and consistent sandblast rings.  The sandblasting was further complicated by the circular pattern and detailed lines.  Musselman & Hall built custom cut plywood sandblast shields and used sandblast tape where the “infinity rings” overlapped.  The outcome is the creation of a stunning plaza, meticulously designed for the patients and their families.  This space serves as a peaceful retreat, where individuals can relax and find solace amidst their challenges, offering a serene environment that enhances their overall experience.

Enhancing Outdoor Spaces with Bomanite Sandscape® Texture

Bomanite Sandscape® Texture emerges as an innovative solution for outdoor environments, offering a distinctive alternative to traditional concrete finishes.  This advanced concrete solution is crafted through the use of specialized mix designs, additives, topical treatments, and precise application techniques.  It adeptly mimics the appearance of sand-blasted concrete, and it can also integrate specialized colored sands and aggregates larger than 3/8” in diameter.  The appeal of Bomanite Sandscape® Texture lies not only in its aesthetic resemblance to natural textures but also in its cost-effectiveness as a decorative concrete option.  This economical choice yields a monolithic concrete slab that boasts a low life-cycle cost, attributed to the surface’s pre-aged nature, making it a prudent selection for numerous projects.

Beyond its aesthetic appeal, Bomanite Sandscape® Texture is engineered for versatility and longevity, making it the perfect choice for a wide range of applications including plazas, walkways, shopping centers, educational facilities, and more.  The surface’s texture is not only consistent but also durable, offering a multitude of standard and custom options, including light-reflective formulations that mitigate the heat island effect.  When paired with various color and staining options, such as Bomanite Con-Color and Bomanite Chemical Stain, it allows for the creation of distinctive and resilient hardscapes.  The advanced technology behind Bomanite Sandscape® Texture caters to both aesthetic preferences and functional requirements, establishing it as an indispensable solution for contemporary outdoor design.

Compassionate Creative Concrete Design

This plaza is a sanctuary where the legacies of donor heroes are honored, and families find comfort and connection during times of profound loss and reflection.  The intricacies of the project—from the meticulous selection of materials to the careful crafting of sandblast rings—highlight the dedication of Musselman & Hall Contractors to achieving a finish that complements the sacredness of the site.  The result is a space that transcends its physical boundaries, becoming a beacon of hope and healing for the community. It showcases how decorative concrete can be elevated from a mere construction material to an integral part of landscape design that touches human lives.  As the Midwest Transplant Network continues its noble mission, the Memorial Plaza remains a tangible representation of their commitment to connecting lives, extending legacies, and fostering a community of support and remembrance.

Bomanite Sandscape® Texture Creates Courtyard Conversion

In the heart of the Central Business District in Seattle, WA, 800 5th Ave, a 42-story, 935,243 square foot, Class A tower, previously known as Bank of America Fifth Avenue Plaza, dominates its portion of the landscape and the skyline.  It is the tenth-tallest building in Seattle with construction completed in 1981, an era when high-rise buildings were supposed to make you feel a little bit intimidated and in awe.  The building and courtyard required renovation to transform them into inviting spaces where people feel encouraged to linger, dine, meet, and collaborate.

Bank of America picked Sellen Construction Company, INC as the main contractor and Olson Kundig was selected as Project Designer.  Because of their proven track record of excellence and professionalism, Bomanite Licensee Belarde Company was chosen to install the decorative concrete on the courtyard and stairways.  Belarde Company collaborated with all stakeholders and Bomanite Sandscape® Texture with “black” integral color was picked for the project.  To get the project dark enough for the end user, Belarde Company used Bomanite Black Con-Color to stain the entire project prior to sealing with a clear color enhancing acrylic sealer.  Belarde was forced to use maximum 7-yard loads due to the steep hill that concrete trucks and line pumps had to work off, a unique challenge created by Seattle’s downtown topography.

Bomanite Sandscape® Texture Transforms Terrains

Bomanite Sandscape® Texture, part of the Bomanite Exposed Aggregate Systems, is crafted using a unique blend of concrete mixtures, additives, and decorative mineral aggregates to create a finish that closely resembles evenly sandblasted concrete or fine “quarried stone”.  This technique usually involves integrating Bomanite Integral Color and may include specific natural sands like slag, granite, quartz, or limestone, chosen for their regional availability and quality.  Bomanite Sandscape® Texture is also compatible with topically applied products like Bomanite Con-Color and Bomanite Chemical Stain.

Additionally, the Bomanite Sandscape® Texture is offered in the “Refined” Series, which, while similar to the conventional Sandscape, features fine quartz aggregates embedded in Bomanite Color Hardener.  This creates a “sugar cube finish,” where the concrete’s texture resembles that of sugar cubes.  The Bomanite Sandscape® Texture Refined Series comes in various standard and custom options, including eco-friendly light-reflective formulas that reduce the heat island effect without needing white cement.

Ideal for both new constructions and significant renovations, Bomanite Sandscape® Texture is typically installed as a full-depth slab on grade or as thick, un-bonded toppings over 3 inches thick on membrane applications.  The success of the final product heavily depends on the quality of aggregate selection and the precision in placing and finishing.

Bomanite Licensees Leverage Training and Expertise

Founded in 1998 as the Belarde Company, this firm’s connection with Bomanite dates to the mid-1980s, when John Belarde, its owner, was part of his father’s concrete construction business. The Belarde Company, serving Washington, Oregon, and Alaska, is recognized as a leading provider of architectural concrete for major commercial projects in the Pacific Northwest, known for its commitment to quality, advanced technical expertise, and safety on the job site.  The team at Belarde Company collaborates with owners, architects, landscape architects, and builders to grasp the unique aspects of each project, crafting concrete solutions that align with cost, quality, schedule, and design goals.  In the construction phase, the Belarde team’s concrete experts focus meticulously on site and formwork preparation, applying Bomanite processes with precision to ensure exceptional quality in every project.

Bomanite Sandscape Refined Creates Exceptional Exterior Benches and Planters at Republic Plaza

Located in the vibrant heart of the central business district between 16^th and 17^th Streets in downtown Denver, Republic Plaza is a 56-story iconic high-rise building.  Built in 1984, Republic Plaza includes 1.2 million SF of office space and three retail levels and rising 717 feet currently holds the title of tallest building in the entire Rocky Mountain region. 

Republic Plaza recently underwent renovations to the main lobby, lower-level concourse, and exterior plaza that leads to the 16th Street Pedestrian Mall.  Bomanite Licensee Colorado Hardscapes was selected to create decorative concrete elements in the exterior plaza area.  Originally, the plans called for precast benches and planter walls.  Colorado Hardscapes asked general contractor The Weitz Company if they would consider a cast-in-place option instead.  After looking at the numbers, Weitz was interested in seeing other cast-in-place benches installed by Colorado Hardscapes and following their portfolio review, approved moving forward with a mock-up of cast-in-place benches utilizing Bomanite Exposed Aggregate Systems and featuring Bomanite Sandscape Refined.

Bomanite Sandscape Refined Showcases Product Consistency 

One of the most difficult aspects of this project was the shape of the wall.  Not only did it include a reverse batter, 2” bull nose, and channel for lighting, but it was also on a curve.  Colorado Hardscapes knew that a mock-up was the best option for this project to establish expectations and to address any issues they might encounter.  By utilizing custom CNC contoured foam, they were able to cast the desired shape at their design center.  Colorado Hardscapes typically uses this method for their water feature basins, but it also worked out perfectly for the specialty benches.

Once everyone approved the mock-up, the Colorado Hardscapes crew started on site.  In total, they installed 156 linear feet of Sandscape Refined curved benches and 189 linear feet of Sandscape Refined planter walls with a more conventional shape.  The biggest challenges of this project were the difficult access and hot summer temperatures.  Working right off 16th street, they were limited to only using Tremont Street for access in addition to the complications of downtown in general.  This required them to place the benches in smaller loads.  Despite placing multiple batches, the Sandscape Refined showcases a consistent finish and color from one side of a pour joint to the next.

Award Winning Decorative Concrete

With its superior structural capacities, faster production time, and cost-effectiveness, cast-in-place concrete offers an outstanding solution for various construction projects.  Colorado Hardscapes discussed with the client how this method could benefit them in terms of visual appeal and utility features, and they were able to gain the client’s trust with their successful installation using cast-in place methods.

Colorado Hardscapes showcased confidence in their ability as a Bomanite Licensed Contractor and utilized previous successes by taking potential clients to past projects, proving their ability to create amazing results.  The mock-ups they created were an invaluable resource, and moreover, by speaking up about cast-in-place concrete, they saved the owner a significant amount of money on the project while creating an end-product even more beautiful than the original precast option.  The 2022 Silver Award for Best Bomanite Exposed Aggregate Systems Project was awarded to Colorado Hardscapes for their superior effort on this project – not only did they go the extra mile to provide the client with resources that would gain their trust, but they also provided an exceptional product that will stand out and be a feature at Republic Plaza.

Owasso Redbud Festival Park Celebrates with Bomanite Decorative Concrete

The Owasso Redbud Festival Park is a community-oriented project for the City of Owasso with a large, open green space encompassing one city block of 2.25 acres. The goal of the City was to create an urban core that brings people downtown to the heart of the city. Gh2 Architects created a design that has an open stage at one end for concerts and a covered farmers market area at the other, providing for an incredibly adaptive and flexible site for any variety of community events. The space also features a splash pad, fire pit, playground, water feature and native plant landscaping.

Local licensee, Bomanite of Tulsa, Inc. had the pleasure of installing the natural looking Bomanite Decorative Concrete starting with the water feature that stretches the length of the park along with a splash pad that emulates a riverbed of rock using a custom Bomanite Imprint System Pattern Chipped Shale along with Bomanite Cobblestone Gray color for a stylized running stream. Accent borders were placed in the pavilion area using the Bomacron Sandstone Texture in the same Cobblestone Gray color to delineate features of the paved area and support the overall design aesthetic of the park as well as provide containment for an area of white, light gray and dark gray concrete pavers.

With well over 400 distinct patterns and associated textures Bomanite has a commanding selection of imprinting tools to select from with the ability to customize your own design like that of the Owasso Redbud Festival Park landscape elements. Bomanite molds are developed from natural products such as stone or wood as well as unconventional surfaces such as metal or plastic or whatever your imagination may bring to the table. Images, logos, borders and highly custom textures are all part of the Bomanite offering. The selection and quality of Bomanite Imprinting Tools is unsurpassed in the industry as well as the quality of people that do the installations.

Superior craftsmanship has always defined the Bomanite brand and sets a Bomanite installation apart from other imprinting contractors and product manufacturers. All Bomanite Licensees receive the most extensive ongoing technical education program in the industry. And it shows in every installation as a reflection of the long standing Bomanite tradition of innovation, service and expertise. The Owasso Redbud Festival Park was a game-changer for not only the Redbud District, but for the city as a whole, bringing opportunities for the community to come together for movie nights, concerts and holiday celebrations, to name a few, where everyone can make wonderful, long-lasting memories.

Bomanite of Tulsa, Inc. received the 2019 Honorable Mention Bomanite Best Imprint Project Award for their custom and creative work for this community project.

St. Louis Aquarium Highlights River Confluence with Bomanite Revealed Exposed Aggregate

St. Louis Union Station is an amazing collective adventure of a giant Ferris Wheel, fire and light shows, delicious dining establishments, an old time carousel, 18-hole mini golf, ropes course and the recently opened grand aquarium that features one-of-a-kind exhibits and marine environments for thousands of aquatic animals from the rivers and oceans of the world that is housed in 1.3 million gallons of water. The St. Louis Aquarium is a 120,000-sq-ft, two-story attraction built inside the footprint of a nearly 500,000-sq-ft 19th century iron umbrella train shed that is designated as a National Historic Landmark.

One of the most high-tech and hands-on built aquariums, Architect and designer PGAV Destinations train themed aquatic environment is the centerpiece of a $187 million St. Louis Union Station family entertainment complex. An immersive, virtual train ride on one of two full-size replica passenger rail cars takes guests inside the aquarium. The ride honors St. Louis Union Station’s railroad past with a multimedia experience that travels through a trip to the rivers and oceans of the world, narrated by actor and St. Louis native John Goodman. When the train doors open, visitors find themselves at the confluence of the Mississippi and Missouri rivers where they can see the fish that inhabit America’s great rivers, such as alligator gar, paddlefish, sturgeon, catfish, and many more. Additional exhibits include playful North American River Otters, Shark Canyon and The Deep exhibit that is home to animals that include exotic and endangered Leafy Sea Dragons, jellyfish, a Giant Pacific Octopus and a coral reef. Throughout, hands-on opportunities allow guests interactive play while bringing together state-of-the-art technology, animal care, education, and conservation with the excitement of aquatic creatures.

PGAV Destinations, known for their design work on 50 fantastical aquariums around the world, had been searching for the right finish for the “River Pavement” they desired on the exterior plaza feature of the St. Louis Aquarium that represented the confluence. After discovering their original design of epoxy terrazzo was not recommended for exterior use, the search ended when the designer was attending a lunch and learn presented by Bomanite Licensee, Musselman & Hall Contractors, LLC. Nate Harris, Business Development Manager for Musselman & Hall, shared pictures and samples of the Bomanite Revealed decorative concrete system and, as simple as that, the decision was made. That very afternoon PGAV notified McCarthy Building Companies (GC) to contact Musselman & Hall about installing the River Pavement design. Bomanite Revealed is an architectural exposed concrete with varying exposure depths using decorative aggregates that use advanced application procedures to produce a finished product that showcases the seeded aggregate. Musselman & Hall Contractors worked with PGAV to iron out the details of color and aggregates, samples were made for the final decorative concrete selection and installation of the 372 square foot feature proceeded.

To begin the installation Musselman & Hall first had to set the forms to the designed shape to emulate the confluence of the Mississippi and Missouri Rivers. Additionally, blockouts had to be made for the “railroad bridges” to be installed later with pavers. A plain concrete base slab held down ½” from the finish elevation needed to be poured first. Once the base placed, the Bomanite Revealed was mixed on site adding the selected blue integral concrete color, a combination of 3 different colors of blue glass aggregates, and clear glass aggregate to the mix. This mixture was applied at a ½” thickness directly over the primed base concrete for a monolithic bond. Engraving of the river names completed the work.

Bomanite Revealed provides 100% exposure of the decorative aggregate with no native sands detracting from the finished appearance. The final product is a unique alternative to other decorative concrete finishes while producing a monolithic concrete slab with a low life cycle cost due to the pre-aged nature of the surface. Bomanite Revealed is suited for exterior applications—anywhere that improved wear resistance for light to moderate-duty vehicular or foot traffic combined with an architectural finish is desired. Although very challenging, the task was completed perfectly, resulting in a beautiful educational representation of the river confluence for the St. Louis hi-tech hands-on Aquarium.

Musselman & Hall Contractors, LLC were recognized for their creative solution and intricate installation of Bomanite Revealed decorative concrete with the GOLD AWARD for the Best Bomanite Exposed Aggregate Systems under 6,000 Sq. Ft project for the St. Louis Aquarium at Union Station.

Valley Children’s Hospital Implements Landscaping Master Plan with Bomanite Exposed Aggregate Systems

Valley Children’s Healthcare began as the vision of five civic-minded women who saw the need for a dedicated pediatric hospital in Central California. For nearly 70 years, Valley Children’s Healthcare has grown from a 42-bed hospital in 1952 to a 358-bed, nationally respected pediatric healthcare network today with more than 640 physicians and 3,500 staff. Valley Children’s delivers high-quality, comprehensive care to more than 1.3 million children in a 12-county service area and has been recognized four years in a row by U.S. News and World Report as one of the “Best Children’s Hospitals” in the nation for various specialties. Valley Children’s is the first children’s hospital west of the Rockies to receive Magnet Nursing designation, the highest nursing benchmark in the world.

As the Valley Children’s Healthcare network continues to grow and expand they recently implemented their landscaping Master Plan Phase 2 at the Valley Children’s Hospital location in Madera, California to accommodate gatherings, family events and fund raising efforts. Taking advantage of the beautiful California weather for more outdoor events, their south side building landscaping needed improvements for vehicle access for caterers, food trucks as well as emergency, freight and maintenance vehicles.

Working with Heritage Bomanite, the California Central Valley Bomanite Decorative Concrete Contractor, a design was put in place to accommodate the vehicle and pedestrian traffic. Dedicated to providing a top-notch installation for a top-rated children’s hospital was a common goal of all trades during the installation. With a strong presence in the Central Valley, the values of Valley Children’s call for a set of shared standards driven by excellence, compassion, heart, care for all, and integrity.

The Bomanite Exposed Aggregate System exterior concrete hardscape stands up to the test of time with a history in strength, durability and adds multiple design aesthetics to collaborate with plantings, shrubs and structures. Bomanite Sandscape Texture and Bomanite Revealed were chosen based on a previous specification in place for Valley Children’s smaller satellite hospitals north and south of the central valley location that were also installed by Heritage Bomanite. With its proven performance and keeping within the color theme, 21,082 Square feet of Seal Gray Bomanite Sandscape Texture and 5,899 Square feet of Bomanite Revealed with Light and Dark Blue Glass, Black Granite Aggregate and Bomanite Seal Gray Integral Color were incorporated into a new sidewalk/accessible driveway and patio entrance along with 5,555 square feet of decorative sawcuts delivering necessary control joints with designer appeal.

Heritage Bomanite installed the Pergola Amphitheater with stadium seating that will host many concerts for the children and their families. Over 13,000 square feet of natural gray broom finished concrete can be found in exterior walkways surrounding the amphitheater and the low-maintenance freshly landscaped planter and flower beds by Landscape Development Inc. Working with an event deadline, the newly finished landscape created a perfect background for the 23^rd Annual Harvest Ball, a Signature Event of Valley Children’s. This elegant gala has grown to host more than 900 of the community’s most generous philanthropists each year and celebrates the life-saving mission of Valley Children’s.

Used in combination with a variety of color and staining options, Bomanite Sandscape Texture creates consistent texture and durable hardscapes. Natural stone such as granite, quartz or marble along with unique aggregates such as recycled glass or porcelain are common aggregates of choice for Bomanite Revealed installations. The natural non-skid properties and abrasion resistant aggregates make both Bomanite Revealed and Bomanite Sandscape Texture the perfect choice for entries, municipal or public works projects, hospitals, educational facilities, museums, pool decks, plazas and more. The Bomanite Decorative Concrete Exposed Aggregate Systems offer a variety of modernized mixes and an unlimited palette of colors, textures and aggregate options to choose from, providing cost-effective solutions that are more durable than ever and reveal just how brilliant concrete can be while delivering that little bit of sparkle to any festivity.

Jose Campos, Field Engineer for Quiring General, the GC for this project had this to say about Heritage Bomanite’s workmanship “On behalf of Quiring General, we would like to thank Heritage Bomanite for their outstanding contribution to the Valley Children’s Healthcare Landscape Master Plan Phase II project in Madera, CA. We appreciate your team’s persistence, commitment, and focus to help deliver a high-quality project on schedule and within the client’s budget. Your team’s ability to tackle various design changes without substantial delays was an important factor of delivering this project on schedule. Throughout constructions, the crew exhibited a team-oriented goal of completing the project. We appreciate your crew’s ability to work long hours for the project’s completion.”

Heritage Bomanite exemplified Valley Children’s values of excellence and integrity earning them the Bomanite Exposed Aggregate Project Over 6,000 Sq. ft Silver Award. With their outstanding workmanship they have been asked to continue with Phase III of the Valley Children’s Healthcare Landscape Master Plan, providing additional beautiful Bomanite Decorative Concrete.

Flight at Tustin Legacy Installs High-Strength Bomanite Revealed Landscapes

Flight at Tustin Legacy, previously home to the Naval-Lighter-Than-Air-Station and the Marine Corps Helicopter Base, has been considered a first of a kind office development, that is the next generation of working living playing communities. The City of Tustin and Lincoln Property Company laid out a massive future plan to keep with the flight history, innovation in design, productivity and entrepreneurship. From vast commercial farming of orange groves in the 1900’s, to the military’s construction by hand of two massive blimp hangars that are the largest wood structures in the world, Flight aims to carry on this legacy of excellence of ingenuity.

This historical site comprising of 18 acres is adjacent to the 26-acre Tustin Legacy Park, providing inspirational design elements and the new office campus clientele with additional outdoor space and walking trails.  The project’s first phase was completed with a total of about 470,000 square feet, that includes eight office buildings, four level parking structure, a food hall and an event conference center.

Bomanite Licensee, Bomel Construction has been designing and building parking structures, office buildings, hotels, stadiums, bridges and virtually any kind of concrete structure for over 40 years. Widely regarded as the dean of parking structure construction in the West, Bomel was the design-build general contractor for the 1,169-stall parking structure, self-performing all structural concrete. Bomel also acted as the subcontractor for the structural concrete, formwork, rebar and metal decks for the buildings. Additionally, Bomel’s Architectural and Site Concrete Division completed the exterior tenant access points while working with Rios Clementi Hale Studios, the mulit-disciplinary award-winning global design firm responsible for the urban planning, architecture, interior public spaces, and landscape architecture for this first phase.

Each building is designed with adaptable, tall, uninterrupted and light-filled spaces that offer tenants the ability to customize the building interiors according to their business needs. The larger hangar-like structures feature a unique design idea. Rather than concentrating the lobbies, elevators, stairs and services at the center of the building as most commonly seen in traditional office parks, Rios Clementi Hale Studios positioned them at the perimeter of the spaces to produce more usable interior space while maximizing the indoor/outdoor lifestyle. Sliding and roll-up doors open to balconies and terraces that overlook an array of outdoor rooms, parks, and amenities with exterior stairs that provide direct access to plazas which act as outdoor lobbies and extensions of the workplace. The layout cements the design firm’s approach to creating pedestrian-friendly access throughout the project.

With over 101,750 square feet of decorative concrete, Bomel Construction installed all of the exterior hardscapes along with seatwalls, bleacher, stairs, outdoor kitchen, fire hearths and even an outdoor BBQ with a Polished concrete countertop. The majority of the walking paths, pedestrian sidewalks, courtyards use the Bomanite Revealed Exposed Aggregate System. With a project this vast, Bomanite Revealed is the product of choice for projects requiring a highly decorative and durable finish. Bomanite Revealed is an engineered concrete with sustainable finishing options that incorporate a unique binder and color blending process with specialty aggregates. Natural stone such as granite, quartz or marble along with unique aggregates such as recycled glass or porcelain are common aggregates of choice. A dark gray Bomanite Integral color with natural gray washed finishes and Ivory botticino aggregates were used to transform the open space into active pedestrian landscapes that promote social interaction and alternative spaces for work and collaboration. The overall design uses active landscape strategies including exterior amenities to diversify the outdoor workplace experience.

The natural non-skid properties and abrasion resistant aggregates result in a robust concrete with high-strength performance that has an excellent life cycle with reduced maintenance requirements. The Flight at Tustin Legacy’s installation of Bomanite Revealed for the decorative concrete landscapes is the perfect architectural exterior allocation for the working living playing lifestyle.

Tanger Outlets Daytona Keeping Shopping Social with Bomanite Decorative Concrete

The future of physical shopping is about creating a compelling destination and a location specific experience to engage the public to generate return visitation. Tanger Outlets Daytona, working with project designer, EDSA and decorative concrete craftsmen, Edwards Concrete Company provided just that! Bomanite Licensee, Edwards Concrete, with their expertise in the decorative concrete field helped to create an ultimate shopping experience that provided the guests with the feeling of spending the day at the racetrack with a beachy vibe. Working for four months building out walkways, major thorough fares, plazas, outdoor living areas and a splash pad playground along with thousands of feet of decorative concrete curbing, Edwards Concrete pulled out all the stops to transform the 38-acre site design into a contemporary social gathering mega shopping mall.

The project designer EDSA has a winning track record for planning, landscape architecture, themed environment design and urban design. Breaking the mold of a traditional outlet mall, Tanger Outlets Daytona was designed to provide a fresh and unique appeal to their customers. The aesthetic styling is a combination of beach-industrial and mid-century modern theme with brand name stores located in the interior space that are connected by the outdoor walkways and plaza spaces inspired by the Daytona International Speedway that lies just a few short miles away.

With a circular racetrack pattern on the outside perimeter there are four standout entry plazas of ocean, beach, industrial and Floridian forest themes showcasing unique decorative concrete paving installed by Edwards Concrete, with planters and lighting that lead into an interior checkerboard pattern of sponge finished two tone colored concrete walkways resembling the racetrack infield.

A Bomanite Exposed Aggregate step plaza with light box seating and handicap ramp was created with embedded seashells to provide a reflective nature of light. Common gathering spaces, “pit stops”, create points of convergence; media lounge, two outdoor living rooms, three cabanas, lighted sitting swings, and shading trellis contribute to the social shopping experience.  To facilitate the beach theme Bomanite imprinted concrete in a Bomacron Boardwalk pattern was incorporated into several of the lounge areas as well as common walking areas along the front of retail shops. In addition, a kid worthy splash pad playground and central water fountain support the family-focused atmosphere. Edwards Concrete used several ocean inspired blues of concrete colorant for the surface area of the splash pad and sandblasted the defining bands in beige to mimic the water and sandy beach vibe.

Decorative concrete paving and flooring are becoming more and more commonplace in commercial and retail facilities such as this themed shopping mall for its versatility in design, long-term durability, low-maintenance, weather-resistant features and environmentally friendly attributes. Not only did Edwards Concrete display their craftsmanship with Bomanite Decorative Concrete for multiple applications within the scope of the project, they also met the grand opening deadline of this beachy racetrack theme inspired mall while enduring Hurricane Matthew that hit during the installation. Tanger Outlets 44^th center in Daytona Beach was up and running on their targeted date offering a world-class shopping themed experience for local, national and international visitors.

Awards: Bomanite Imprint Systems Over 12,000 Sq. Ft – Gold Award 2017 and ASCC Decorative Concrete Council 2018 Award – Multiple Applications, Over 5,000 Square Feet, Second Place

Work completed by Edwards Concrete “BY THE NUMBERS”:

• 16,406 man hours and 119 workdays
• 187,638 square feet of hardscape concrete
• 4,367 lineal feet of decorative curbs and bands
• 41,798 square feet of gray paver bases
• 132,091 square feet of sponged finished walkways in a checkerboard pattern
• 7,011 square feet of Bomacron Boardwalk stamped concrete
• 2,890 square feet larger than life pattern of a scanner barcode
• 550 square feet exposed aggregate seashell step plaza with a handicap ramp
• 1,872 square feet of exposed aggregate seashell bands
• 3,838 lineal feet of planter curbs 399 lineal feet of tree pit curbs
• 1,426 square feet splash pad finished with 529 lineal feet of sandblasted bands

Bomanite Revealed Exposed Aggregate System Sustains Platinum Status for the Westchester CC Beach Club

The Westchester Country Club is an exclusive family-oriented Club located in Rye, New York which is a short distance from Manhattan. The Westchester Country Club has been ranked 12th of 4,000 private Clubs in the United States and maintains its status as a “Platinum Club.” Among the amenities is the 62-acre Beach Club with a notable aquatics area. The Beach Club also features five separate food and beverage facilities. The Main Bar is centrally located and the hub of social activity at the Beach.

Bomanite Licensee, Beyond Concrete located out of Keyport, NJ worked with the GC and Architect Kenneth R. Nadler, Consulting LLC to provide a product to withstand the exterior elements of the weather. After reviewing several architectural concrete samples of different Bomanite systems and products, the Bomanite Revealed Exposed Aggregate System was chosen for its excellence in durability and ability to withstand freezing temperatures, sea salt, sand, pouring rain and plenty of sunshine.

Beyond Concrete poured and placed approximately 11,200 square feet of walkways, main dining areas and patios for the Beach Club area with some weather and construction challenges. The job started in freezing weather, only to be set back by almost 3 to 4 weeks of constant rain. The wind was blowing off the water from the Long Island Sound throughout the entire installation. The weather changed so drastically that some of the pour days ended up being over 90 degrees. Beyond Concrete also had to custom form the job due to an existing structural slab condition that varied from as little as 2 inches to upwards of 9 inches. The Bomanite Revealed Exposed Aggregate slab had to be boom pumped over the roof of the building with the longest pump available not even reaching the areas to be poured. The concrete was pumped into wheel barrows and then poured in place.

After all the difficult and challenging working conditions, the installation came out extremely well. The owners of the country club were ecstatic with the design of the two tone highly durable finish. The field was poured with the Bomanite Revealed in Coquina color and the Borders used the Bomanite Revealed in Sand color. A custom mix of stone and glass aggregates were chosen providing a cohesive and complimentary decorative concrete element to the outdoor club establishment.

Bomanite Revealed is designed for outdoor applications where a highly decorative concrete surface is desired, a great option and final installation for the Westchester Beach Club. Bomanite Revealed is a durable monolithic topping system composed of a unique blend of cements, admixtures, recycled pozzolans, pigment and graded mineral aggregates that uses traditional concrete and advanced application technology. Bomanite Revealed combines the durability of concrete with color and pronounced decorative aggregate, producing a monolithic concrete slab with a beneficial low life cycle cost. Applications include pool decks, splash pads, plazas, shopping centers, schools and exterior walkways—anywhere improved wear resistance for light- to moderate-duty traffic with highly decorative appearance and durability is required. These highly durable surfaces are available in a multitude of standard and custom options, including light-reflective formulations that reduce heat island effect, hard to achieve colors for concrete, water resistant formulations for wet areas and other specialty applications, providing a Bomanite Decorative Concrete Platinum System for a Platinum Club.

World Trade Center Tower Two Connects to Tower One with a Bomanite Alloy Systems Street Design

Bomanite Licensee, Beyond Concrete, was called upon to help with the Landscape Architects street design for the new World Trade Center Tower Two. The plan called for a street design with sitting area located between the two towers, connecting the next to be constructed Tower Two, and the newly finished Tower One.

Being that this project was the World Trade Center rebuild security was top notch during the installation. Working at the site required daily security passes for all Beyond Concrete’s crew members. It took as much as two hours each day to go through the security checks, lunch breaks required the General Contractor, Posillico Civil, Inc. to provide an escort so the Beyond Concrete team could return to the work area.

The theme of the design was to have the overall tone set in the gray family, starting from light gray at the building line and transitioning to dark gray by the street area. The project design consisted of approximately 7200 sq. ft. of 7” thick, epoxy reinforced concrete, poured in five twelve-foot-wide strips, each strip approximately 120 feet long. The 12 ft. wide strips were divided into 12’ x 12’ squares and saw cut into 3’ x 6’ rectangles for dimension and style.

The World Trade Center Tower project required multiple samples and conversations with the architect given the complexity of design and the various pour thicknesses the site dictated. The original request was for the Bomanite Exposed Aggregate Sandscape Texture System in five different shades of gray to be installed in sequence, exposing local sands within the integrally colored concrete.

It was determined that in order to have a consistent appearance there needed to be two processes used on site to accommodate the conditions that both resulted in the same finish. A bonded overlay for thinner sections and an unbonded topping slab for thicker. Once the process was determined and the architect saw the more decorative Bomanite Alloy finishes, the decision to use the Bomanite Exposed Aggregate Alloy System was clearly the best choice.

Some sections of the installation required priming and a mortar bed that was slurry overlayed with Bomanite Alloy Color Hardener. The standard areas used conventional concrete with the Bomanite Alloy Color Hardener applied in a traditional dry-shake fashion. All areas received the same final finishing and exposure of the fine reflective aggregates contained within the Alloy.  The color started with Bomanite Nickel Gray Alloy and progressed towards the street with Shale Gray, Castle Gray, Coal Gray and ended with Cobblestone Gray.

Beyond Concrete achieved the Architects vision with the best Bomanite Decorative Concrete System and in conjunction provided a low-maintenance, high wear resistant, architectural concrete finish for the 2 World Trade Center Tower Street Design. For their outstanding work, Beyond Concrete received the 2018 Best Bomanite Exposed Aggregate Project Bronze Award. Bomanite Decorative Concrete at its finest!